Plasma Surface Treatment Of Plastics To Enhance Adhesion
High surface energy clean smooth dry and non porous.
Plasma surface treatment of plastics to enhance adhesion. To improve the adhesion a plasma pre treatment 5 min n 2 plasma of the pc is first carried out to clean activate and cross link the polymer surface. The process also etches surfaces creating more bonding sites to facilitate stronger bonds and air plasma s ability to functionalize surfaces activates their receptiveness to adhering with. Generally a substrate s surface energy should range at least 5 mn m dyn cm above the surface tension of the adhesive paint coating or ink to be used on the surface. The most commonly used method for increasing adhesion to plastic is surface preparation treatment.
Manufacturers rely on in line atmospheric plasma treatment to improve bonding of adhesives on plastics metals composites and glass surfaces. Plasma surface treatment of plastics to enhance adhesion s l. This will allow for improved wetting of the surface by the primer coating. This makes them nonreceptive to bonding with inks adhesives coatings and other substrates.
Rose plasma science usa adhesion whether the bonding of polymers or the adhesion of coatings to polymer surfaces is a recurring and difficult problem throughout the plastics industry. Polyethylene and polypropylene for example have very low surface energy. Surface treatments can be used to activate the surface of the substrate to increase its surface energy. In the first instance the plasma treating the plastic cleans away volatile organic compounds that otherwise impede bonding painting and gluing.
The latter characteristic of plasma is being exploited for a variety of industrial applications for example as a pre treatment to increase the wettability and adhesion of coatings to plastic. Corona treaters plasma treaters and flame treaters improve the adhesion of plastics. Surface preparation can be anything from plasma treatment to. Ideally a surface to be bonded should be dust free wettable i e.
Manufacturers integrate in line plasma treatment equipment to enhance adhesion on plastics composites metals glass surfaces. Plasma surface treatment can help you enhance adhesion at a good value and with excellent results but the process remains a mystery to many designers. Improving adhesion and corona treatment for plastics. Since sio x films are rather brittle and usually possess compressive stresses of about 100 mpa the film properties should be adapted to the polymer which can be achieved by the deposition of.
Let s take a look behind the curtain to learn why plasma cleaning is often recommended. Generally plastics have chemically inert and nonporous surfaces with low surface tensions.